Elements and Performance Criteria
- Prepare to dismantle and re-assemble a multi-cylinder four-stroke petrol engine
- Safety and environmental requirements are sourced and interpreted
- Task instruction is interpreted and engine to be worked on is identified
- Manufacturer specifications and workplace procedures for engine dismantle and assembly are sourced and interpreted
- Potential hazards and risks associated with task are identified and reported to workplace supervisor
- Tools and equipment required for dismantling and assembling multi-cylinder four-stroke petrol engine are identified according to manufacturer specifications
- Dismantle engine and clean its components
- Tools, equipment and materials are selected and checked prior to use according to manufacturer specifications and safety requirements
- Engine is cleaned according tomanufacturer specifications and workplace procedures
- Engine is dismantled without causing damage to components, tools or equipment
- Engine components are cleaned and arranged for identification according to workplace procedures
- Identify, inspect and measure engine components
- Measuring equipment and tools are selected and checked according to manufacturer specifications and workplace safety procedures
- Engine and components are measured and results compared against manufacturer specifications
- Engine bearing information is sourced and interpreted, and engine bearing type and associated loads are identified
- Information on engine seals, sealants and gaskets is sourced and interpreted, and engine seals, sealants and gaskets are identified
- Engine component inspection results are recorded
- Inspect engine cooling system and components and identify type
- Re-assemble engine and perform operational tests
- Information on engine seals, sealants and gaskets is sourced and interpreted
- Engine components are prepared for assembly according to manufacturer specifications and safety and environmental requirements
- Engine is re-assembled according to manufacturer specifications, and without causing damage to components, tools and equipment
- Engine is tested for correct assembly and operation
- Engine re-assembly and testing procedures are recorded
- Complete work processes
- Final inspection is made to ensure work meets task instruction and workplace standards, and engine is presented ready for use or storage according to workplace procedures
- Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored according to environmental requirements and workplace procedures
- Tools and equipment are checked and stored in a condition ready for use according to workplace procedures, or tagged and reported where necessary
- Workplace documentation is processed according to workplace procedures